Services
OSHA & Safety Environmental & Permitting Training & Workforce Audit SupportCompany
Industries About 2R Contact Client Login Forgeline ERP2R Safety Solutions offers consulting services that span the challenges encountered within industrial environmental, health, and safety programs. We become a working part of our clients' teams — providing guidance as operations grow while handling the day-to-day compliance work.
Get in TouchWritten programs, machine-specific LOTO procedures, PPE assessments, JHAs, and compliance systems built for real shop floors — and defensible during enforcement.
Air permitting under 30 TAC §106, case-by-case NSR, stormwater coverage, TRI and Tier II reporting, and TCEQ / ODEQ coordination.
OSHA-required training built for operators and supervisors — documented to satisfy auditors, delivered on-site, virtually, or in-house.
OSHA 10 & 30-hour outreach courses — general industry and construction — plus First Aid / CPR / AED. The cards your clients and OSHA expect to see.
Mock inspections, gap analysis, and on-site support during agency audits — focused on what enforcement officers actually look for.
Litigation support on employer responsibility and negligence in manufacturing — case review, opinions, and testimony for plaintiff or defense.
A growing fabrication operation needed compliance programs built from scratch — written OSHA programs, machine-specific LOTO, documented training, and TCEQ air permitting with full PTE calculations for coating operations under 30 TAC §106.
Read MorePractical OSHA compliance built for real operations — site-specific programs, documented training, and systems that hold up during enforcement.
Every program is built around your operation — not copied from a library.
Scheduled or compliance officer on-site — we provide immediate support and preparation.
Audits reveal programs are missing, incomplete, or years out of date.
Prior OSHA findings needing corrective action, abatement plans, or overhauls.
Headcount or facility expansion has outpaced safety infrastructure.
Training happened — but records don't satisfy OSHA requirements during an audit.
Building a full compliance program from scratch for a new operation.
Air permitting, stormwater coverage, and ongoing environmental compliance — operation-specific, built for Texas and Oklahoma manufacturers.
PBR applicability and registration across the full §106 rule set — coating, welding, blasting, and beyond.
New Source Review permits when PBRs don't fit — application, emissions basis, and agency coordination through approval.
NSPS and NESHAP applicability — including Subpart 6X for metal fabrication HAP sources.
Permitting and compliance coordination with Oklahoma DEQ for facilities across the state line.
What you run, what you coat, what you emit — determined from your actual equipment and throughput.
PTE calculations against PBR and NSR thresholds decide what's required — and what isn't.
Documentation prepared and submitted, with TCEQ / ODEQ coordination through approval.
It comes down to one question: are you building, or operating? Operating facilities carry the industrial permit; construction sites carry theirs. We handle both.
TCEQ Multi-Sector General Permit applicability, SIC/NAICS sector determinations, SWP3 development with BMP documentation, benchmark sampling, and annual reporting.
TCEQ Construction General Permit coverage for sites disturbing one acre or more — NOI filings, construction SWPPPs, site map and BMP plans, inspection schedules, and Notice of Termination when the project closes out.
Oklahoma's industrial and construction stormwater general permits — applicability, plan development, and ODEQ coordination for operations and projects across the state line.
Amendments when operations change, inspection and sampling records that hold up in an audit, and renewals filed before coverage lapses.
Used industrial solvents collected, distilled, and returned — cutting disposal costs and regulated waste volume for spray and cleaning operations. Waste-stream support that pairs directly with your compliance program.
That's the right question — and exactly where we start.
OSHA-required training and recognized credentials — practical, documented, and built around how your people actually work.
On-site, virtually, or as documents your supervisors implement in-house — with full recordkeeping templates.
Machine-specific training is written for your equipment — press brakes, plasma tables, coating lines, cranes, saws, whatever runs on your floor. If it has a hazard, we build the training for it.
From the production floor to the job site, we support the operations that make and build things — safety programs, permits, training, and audit support wherever the work happens.
2R comes to your facility and trains your team directly. Best for LOTO, forklift, and PPE selection.
Live virtual sessions for distributed teams or topics that don't require physical demonstration.
Complete training documents your supervisors deliver in-house — recordkeeping templates included.
We prepare you for real audits — not perfect ones. Our focus is on what enforcement officers actually look for, not what looks good on paper.
We know how OSHA compliance officers and state agency inspectors operate. We evaluate your facility through that lens.
Not everything is equally important. We prioritize gaps that create real risk and focus on what will move the needle.
The goal isn't to pass one inspection — it's to build compliance that performs consistently over time.
Most citation responses close the immediate finding. 2R identifies the underlying system failure so the same issue doesn't appear in the next inspection.
When a workplace incident becomes a legal matter, attorneys need someone who knows what employer responsibility actually looks like on a manufacturing floor — not just in the regulations.
Expert analysis and testimony on employer duty, safety program adequacy, training sufficiency, and what a reasonable employer should have known and done.
Machine guarding, LOTO, forklift operations, hot work, and the realities of fabrication and industrial environments — from someone who works these floors.
Case review, opinion development, deposition, and testimony — in support of attorneys on either side of the matter.
Mention a pending inspection and we'll prioritize your response.
From fabrication shops to active job sites — we work where things get made and built, and we know what OSHA and the environmental agencies look for in both.
Procedures are generic or written for a different model. OSHA catches this immediately.
People have been trained — but records don't exist or don't satisfy regulatory requirements.
Rules exist but vary by shift or supervisor. Without a system, enforcement is impossible.
Welding and grinding happen without consistent permits or hazard controls.
No clear standards across operators — traffic patterns, pedestrian zones, inspection logs.
Paint booths and powder coating may require air permits or stormwater coverage that hasn't been evaluated.
We work production environments every week — and build the programs around the actual equipment, not a template.
Press brakes, plasma tables, lasers, saws — machine-specific LOTO and OSHA compliance for every piece of equipment.
Booths, combustible dust programs, grounding, and the TCEQ air permitting that coating operations trigger.
Hot work programs, ventilation and fume assessments, structural fabrication safety, and crane compliance.
Job sites move fast and inspectors know it. We put the safety plans, stormwater coverage, and crew credentials in place before the first truck rolls — and keep them current through closeout.
Site-specific safety plans and trade-ready programs that hold up when OSHA visits the job.
Recurring site audits, walkthroughs, and hands-on support for GCs and subcontractors — catching issues before an inspector does.
Construction General Permit coverage, SWPPPs, site inspections, and clean closeout.
OSHA 10 & 30-hour construction courses and the documented training GCs require before crews walk on.
They built our safety and compliance programs from the ground up. Their expertise in air permitting — including PTE calculations — is not something most EHS consultants can handle. Responsive, knowledgeable, and they understand how to work with growing companies.
Real-world EHS consulting for manufacturing and industrial operations — built on the belief that compliance only works when it's built around how an operation actually runs.
Ryan Rice is the owner and principal consultant of 2R Safety Solutions, with hands-on EHS management experience across multiple manufacturing facilities in Texas and Oklahoma. He currently oversees safety and environmental compliance for more than 500 employees across operations in metal fabrication, powder coating, structural fabrication, truck body manufacturing, and welding.
Ryan's background spans OSHA compliance, Texas air permitting (TCEQ PBR and NSR), stormwater programs, environmental reporting, training development, and incident investigation — covering everything from machine-specific LOTO procedure development to full air permit applications with VOC and HAP calculations under 30 TAC §106.
2R Safety Solutions was built because most safety and environmental programs fail for the same reasons: generic templates, no enforcement structure, and zero alignment with how the operation actually runs. 2R fixes that.
Start with your operation — what you make, how you make it, what runs, what chemicals are used. Identify what actually applies. Not everything does.
Find gaps that create real risk. Build and fix what's missing, prioritized by enforcement exposure and actual hazard — not theoretical completeness.
Documentation, training, and programs designed to work after we leave — maintainable by your supervisors and defensible during inspections.
On-site work includes facility visits, walkthroughs, and training delivery. Remote services — permitting analysis, written programs, documentation review — are available beyond the primary service area.
Whether you have an inspection next week or are building from scratch — tell us what's going on and we'll figure out how to help.
Texas and Oklahoma, primarily. Remote services available beyond that area.
Typically within one business day. For urgent inspection support, mention it in your message — we'll prioritize.
By 2R Safety · Manufacturing ERP
One system to run a fabrication shop from quote to ship — inventory, bills of material, production, purchasing, and invoicing, built by people who work manufacturing floors every week.
Part-number inventory with live on-hand quantities, stock ledger, and material tracking across the shop.
BOMs tied to real part numbers — driving material requirements the moment a work order releases.
Work orders, a live schedule board, and printable travelers with QR codes for the floor.
Stage-by-stage progress scanning and labor rollup — see where every job stands without walking the floor.
Purchase orders with emailed PDFs, partial receiving, and automatic stock updates.
Sales orders through invoicing with printable documents — quote to cash in one thread.
Most ERP systems are built for someone else’s industry and bent until they sort of fit. Forgeline started on a metal fabrication floor — so the workflows match how shops actually quote, build, and ship.
Demos available — or open the platform if you already have a login.
