General Industry
Overview Safety & OSHA 1910 Quality Management & ISO Environmental & Permitting Training & Workforce Audit & Expert WitnessConstruction
Construction ServicesCompany
Industries About 2R Contact Client Login Forgeline ERP2R Safety Solutions offers consulting services that span the challenges encountered within industrial environmental, health, and safety programs. We become a working part of our clients' teams — providing guidance as operations grow while handling the day-to-day compliance work.
Get in TouchOSHA 1910 compliance for plants, shops, and warehouses — written programs, machine-specific LOTO, PPE assessments, JHAs, and systems that hold up during enforcement.
Air permitting under 30 TAC §106, case-by-case NSR, stormwater coverage, TRI and Tier II reporting, and TCEQ / ODEQ coordination.
OSHA-required training built for operators and supervisors — documented to satisfy auditors, delivered on-site, virtually, or in-house.
Site-specific safety plans, OSHA 1926 jobsite audits, subcontractor support, and crew training — pre-bid through closeout.
Document control, inspections, procedure writing, and ISO 9001/14001/45001 systems — built, implemented, and run as your fractional quality department.
Litigation support on employer responsibility and negligence in manufacturing — case review, opinions, and testimony for plaintiff or defense.
A growing fabrication operation needed compliance programs built from scratch — written OSHA programs, machine-specific LOTO, documented training, and TCEQ air permitting with full PTE calculations for coating operations under 30 TAC §106.
Read MoreWritten programs, training, and records built for plants, shops, and warehouses — site-specific, not copied from a library, and defensible when an enforcement officer asks to see them. Working a job site instead? See Construction Services.
LOTO with machine-specific procedures, hazard communication, PPE assessments, emergency action, confined space, hot work, machine guarding — every program built around your equipment.
On-site evaluations of your actual operation, job hazard analyses, and risk evaluations that tell you what matters first.
We walk your floor the way an enforcement officer would — before one does — and hand you the punch list.
Guidance during and after OSHA inspections: document requests, citations, abatement, and informal conferences.
Annual reviews, updates when equipment or operations change, and training records that stay current — so compliance doesn’t decay between visits.
A generic program binder fails the first question an inspector asks. Everything we write names your machines, your chemicals, and your people — because that’s what compliance actually is.
Mention a pending inspection and we’ll prioritize your response.
Air permitting, stormwater coverage, and the reporting calendar that never stops — handled for Texas and Oklahoma facilities so operations keep running and agencies stay satisfied.
Permits by Rule under 30 TAC §106, case-by-case NSR when PBRs don’t fit, federal NSPS / NESHAP applicability, and ODEQ permitting across the state line — applicability analysis first, always.
Multi-Sector General Permit applicability, sector determinations, SWP3 development, benchmark sampling, and annual reporting. Renewing your Texas MSGP coverage? It’s due Nov 12, 2026. Building instead of operating? Construction stormwater is handled by our sister company, 2R ESC.
TRI Form R and Tier II chemical inventory submissions — on time, defensible, every year.
VOC, HAP, and PM recordkeeping against your permit conditions, so annual reports are compilation, not archaeology.
TCEQ and ODEQ correspondence, notices of change, and waste management questions — answered by someone who speaks the language.
When equipment, coatings, or throughput change, the permits get reviewed before the change bites you.
Under-permitting invites violations and shutdown orders. Over-permitting buys reporting burden and extra scrutiny you never needed. An operation-specific applicability analysis tells you exactly what’s required — and what isn’t.
Used industrial solvents collected, distilled, and returned — cutting disposal costs and regulated waste volume. Waste-stream support that pairs directly with your compliance program.
That’s the right question — and exactly where we start.
Delivered on-site around your schedule, documented to the standard OSHA and your customers expect. One instructor, your floor, your equipment.
General industry and construction outreach courses — the federally recognized cards clients and GCs require before anyone walks on.
Certification for your response team — the training that’s asked about first after any incident.
Hazard communication, LOTO, PPE, forklift, fall protection, confined space — the required initial and annual training, delivered and documented.
Operator training built on your actual equipment and procedures — not a video about someone else’s machine.
Rosters, quizzes, and certificates filed so any auditor, client, or attorney gets an answer in minutes.
OSHA 10 and 30-hour cards are the entry ticket to most industrial sites and construction contracts. We run the courses on your schedule so your whole crew qualifies at once.
Tell us the date and headcount — we’ll build the class around it.
Proactive audits that surface problems while they’re cheap to fix, and experienced support when an agency, customer, or courtroom is already involved.
OSHA-style walkthroughs of your facility focused on what enforcement officers actually cite — with a prioritized punch list, not a phone book.
Programs, records, and floor conditions measured against the standards that apply to you — safety, environmental, and quality in one pass.
On-site support during OSHA and TCEQ visits: document production, employee interviews, and keeping a bad day from getting worse.
Informal conferences, abatement plans, and the follow-through that closes the case.
Litigation support on employer responsibility and negligence in industrial settings — case review, opinions, and testimony for plaintiff or defense.
Attorneys get opinions grounded in how compliance really works on a shop floor — from someone who writes these programs, runs these audits, and can explain both to a jury.
Call before you respond — the first 48 hours matter.
Most facilities juggle separate consultants for each discipline — and the gaps between them are where citations and failed audits live. We run all three as one program, with one point of contact. Pick a service line below.
Written programs, machine-specific LOTO, mock inspections, and enforcement support built for real shop floors.
Document control, inspections, procedures, and ISO 9001 / 14001 / 45001 systems — created, implemented, and run for you.
Air permitting, stormwater, TRI and Tier II reporting, TCEQ / ODEQ coordination.
OSHA 10/30, First Aid/CPR, and task-specific training delivered on-site and documented.
Mock inspections, agency audit response, and litigation support on employer responsibility.
Client software access to inspections, training records, SDS, and compliance calendars.
Your safety guy doesn’t read your air permit. Your environmental consultant has never seen your LOTO procedures. Nobody owns quality at all. We do all three — so nothing falls between.
That’s what the first walkthrough is for.
We build, implement, and run quality management systems for manufacturers — from the quality manual down to the inspection form on the bench. Built around how you actually operate, kept audit-ready year round, without the cost of a full-time quality manager.
One current revision of everything — controlled distribution, superseded documents archived. The backbone of any system that passes an audit.
Receiving, in-process, and final inspection programs — with the forms and records that prove they happened.
Written from your actual process, in language your people will follow. Not boilerplate nobody reads.
Complaints, corrective action responses, submittals, and supplier surveys — answered the way big customers expect, so they keep sending work.
NCR tracking, root cause analysis, and corrective actions that actually close the loop instead of collecting dust.
Scheduled, executed, documented — the discipline that keeps a system alive between certifications.
Most small manufacturers can’t justify a full-time quality manager — but they still need the system built right and someone accountable for keeping it running. That’s the role we fill.
The full QMS through certification: manual, process documentation, internal audits, management review.
An EMS that pairs directly with our permitting and compliance work — one set of records, audit-ready.
Built on the OSHA programs we already run — one integrated management system, not two.
AS, API, customer-specific quality manuals — whatever the contract requires, built to it and through the audit.
Tell us the date — we work backwards from it.
Construction safety for general contractors, subcontractors, and owners — programs in place before the first truck rolls, audits that keep them working through closeout.
Written for the project, the hazards, and the GC’s requirements — not boilerplate with the name changed.
OSHA 1926 walk-downs at whatever cadence the project demands, plus hands-on documentation help so subs meet GC and owner requirements.
Fall protection, trenching & excavation, scaffolds, cranes & rigging, confined space, silica — planned before the work, not after the citation.
OSHA 10 & 30-hour construction, First Aid/CPR, and task-specific training — the documented cards GCs require before crews walk on.
Root-cause investigation, OSHA recordkeeping, and agency response when something goes wrong on the job.
SWPPPs, NOI/NOT filing, stormwater inspections, and BMP installation & maintenance across Texas, Oklahoma, Arkansas and Louisiana are handled by our sister company, 2R Erosion & Sediment Control.
Get the site safety plan and crew training in place before the first truck rolls.
From fabrication shops to active job sites — we work where things get made and built, and we know what OSHA and the environmental agencies look for in both.
Procedures are generic or written for a different model. OSHA catches this immediately.
People have been trained — but records don't exist or don't satisfy regulatory requirements.
Rules exist but vary by shift or supervisor. Without a system, enforcement is impossible.
Welding and grinding happen without consistent permits or hazard controls.
No clear standards across operators — traffic patterns, pedestrian zones, inspection logs.
Paint booths and powder coating may require air permits or stormwater coverage that hasn't been evaluated.
We work production environments every week — and build the programs around the actual equipment, not a template.
Press brakes, plasma tables, lasers, saws — machine-specific LOTO and OSHA compliance for every piece of equipment.
Booths, combustible dust programs, grounding, and the TCEQ air permitting that coating operations trigger.
Hot work programs, ventilation and fume assessments, structural fabrication safety, and crane compliance.
Job sites move fast and inspectors know it. We put the safety plans, stormwater coverage, and crew credentials in place before the first truck rolls — and keep them current through closeout.
Site-specific safety plans and trade-ready programs that hold up when OSHA visits the job.
Recurring site audits, walkthroughs, and hands-on support for GCs and subcontractors — catching issues before an inspector does.
Construction SWPPPs, inspections, and erosion control through our sister company — 2resc.com.
OSHA 10 & 30-hour construction courses and the documented training GCs require before crews walk on.
They built our safety and compliance programs from the ground up. Their expertise in air permitting — including PTE calculations — is not something most EHS consultants can handle. Responsive, knowledgeable, and they understand how to work with growing companies.
Real-world EHS consulting for manufacturing and industrial operations — built on the belief that compliance only works when it's built around how an operation actually runs.
Ryan Rice is the owner and principal consultant of 2R Safety Solutions, with hands-on EHS management experience across multiple manufacturing facilities in Texas and Oklahoma. He currently oversees safety and environmental compliance for more than 500 employees across operations in metal fabrication, powder coating, structural fabrication, truck body manufacturing, and welding.
Ryan's background spans OSHA compliance, Texas air permitting (TCEQ PBR and NSR), stormwater programs, environmental reporting, training development, and incident investigation — covering everything from machine-specific LOTO procedure development to full air permit applications with VOC and HAP calculations under 30 TAC §106.
2R Safety Solutions was built because most safety and environmental programs fail for the same reasons: generic templates, no enforcement structure, and zero alignment with how the operation actually runs. 2R fixes that.
Start with your operation — what you make, how you make it, what runs, what chemicals are used. Identify what actually applies. Not everything does.
Find gaps that create real risk. Build and fix what's missing, prioritized by enforcement exposure and actual hazard — not theoretical completeness.
Documentation, training, and programs designed to work after we leave — maintainable by your supervisors and defensible during inspections.
On-site work includes facility visits, walkthroughs, and training delivery. Remote services — permitting analysis, written programs, documentation review — are available beyond the primary service area.
Whether you have an inspection next week or are building from scratch — tell us what's going on and we'll figure out how to help.
Texas and Oklahoma, primarily. Remote services available beyond that area.
Typically within one business day. For urgent inspection support, mention it in your message — we'll prioritize.
By 2R Safety · Manufacturing ERP
One system to run a fabrication shop from quote to ship — inventory, bills of material, production, purchasing, and invoicing, built by people who work manufacturing floors every week.
Part-number inventory with live on-hand quantities, stock ledger, and material tracking across the shop.
BOMs tied to real part numbers — driving material requirements the moment a work order releases.
Work orders, a live schedule board, and printable travelers with QR codes for the floor.
Stage-by-stage progress scanning and labor rollup — see where every job stands without walking the floor.
Purchase orders with emailed PDFs, partial receiving, and automatic stock updates.
Sales orders through invoicing with printable documents — quote to cash in one thread.
Most ERP systems are built for someone else’s industry and bent until they sort of fit. Forgeline started on a metal fabrication floor — so the workflows match how shops actually quote, build, and ship.
Demos available — or open the platform if you already have a login.
